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纳米发电机纳米粒子合成系统

Application Note

PreciGenome NanoGenerator™ 是用于纳米粒子合成的高性能仪器,如脂质纳米粒子、脂质体、PLGA 等,广泛用于药物输送、基因治疗、LNP 配制和制造等。

NanoGenerator™ 生成的纳米粒子具有更好的尺寸均匀性和更小的 PDI。它可从 0.1mL/样品筛选扩展到 1L(>10L 定制设计)大批量 GMP 生产

纳米粒子,尤其是脂质体和聚合物纳米粒子,由于其优异的性能,在药物递送、mRNA疫苗和生物传感等制药工业等各个领域显示出巨大的生物医学应用潜力。

 
通过微流控技术合成纳米颗粒比传统的批量合成工艺具有优势,因为它能够在尺寸和形状上具有更好的均匀性。例如,在药物递送领域,使用NanoGenerator™纳米粒子合成系统可以合成脂质纳米粒子(LNP)、脂质体、PLGA等多种纳米粒子。脂质纳米颗粒 (LNP)、脂质体和 PLGA  是最常用的可生物降解材料,用于输送亲水性和疏水性化合物。 

What are Lipid Nanoparticles?

LNPs are a class of nanoscale delivery systems designed to transport and protect therapeutic molecules, such as drugs and RNA, to specific target sites within the body. They have gained significant attention in the field of medicine and biotechnology due to their ability to enhance the bioavailability and efficacy of drugs by improving stability and target specificity. The basic structure of an LNP consists of a lipid bilayer surrounding a hydrophobic core. This structure allows the LNPs to encapsulate hydrophobic drugs or nucleic acids within the core while keeping the hydrophilic components on the surface, making them stable and compatible with the aqueous environment of the body.
LNPs can be tailored to suit specific applications and therapeutic needs. By modifying the composition of the lipid bilayer or core, scientists can optimize factors like stability, drug-loading capacity, release kinetics, and target specificity. One of the most notable applications of LNPs is in the delivery of mRNA and siRNA. These molecules have great potential for treating a wide range of diseases, including genetic disorders, cancer, and infectious diseases. However, they face challenges when administered directly due to their susceptibility to degradation and poor ability to cross cell membranes. LNPs provide a method to bridge this gap by acting as a shield to protect the payload and deliver it to target cells.

In addition to nucleic acid delivery, LNPs are also used to encapsulate hydrophobic drugs for various medical treatments. By using LNPs, researchers can improve drug solubility, increase drug circulation time, and achieve targeted delivery to specific tissues or organs. This targeted delivery minimizes off-target effects and reduces the required drug dosage, reducing adverse side effects and lowering production costs. LNPs have already shown great promise in preclinical and clinical studies, and some LNP-based therapies have already been approved for medical use.

The development of LNPs represents a significant advancement in the field of drug delivery and holds the potential to revolutionize the treatment of various diseases, making them a key area of interest in modern pharmaceutical research.
What are LNPs

粒子合成原理:

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The figure above illustrates the typical process of nucleic acid LNP synthesis and in-vitro gene delivery. First, an aqueous buffer and an ethanol solution are injected to the two inlet channels of CHIP-MIX-4 mixing cartridge in a NanoGenerator device. The aqueous buffer contains nucleic acids (DNA or RNA) while the ethanol solution contains a lipid formulation. With the MIX-4's proprietary microfluidic mixing structure, the two phases are rapidly mixed to form homogenous nucleic acid LNPs in a controllable and reproducible manner.

Nucleic acid LNPs are an excellent non-viral vehicle for gene delivery. The lipid layer protects delicate nucleic acids from DNase or RNase, improving the payload's stability and bioavailability. After the LNP is taken up by cells, the payload is then released thanks to the unique properties of pH-sensitive lipids in the LNP membrane. Desired proteins or antibodies were then produced in-vivo.

By changing the total flow rate (TFR) and flow rate ratio (FRR), users can further control the size and N/P ratio of the resulting nucleic acid LNPs. These are
critical factors for successful internalization by target tissues.
How LNPs work

粒子合成原理:

NanoGenerator™ 纳米粒子合成系统采用微流体装置进行可控和可调的聚合物粒子生产。下面的示意图说明了在聚焦流几何结构中为粒子合成而设计的结点装置。溶剂置换法用于纳米粒子合成。
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These components form a lipid shell surrounding an internal core composed of reverse micelles that encapsulate and deliver oligonucleotides, like siRNA, mRNA, and plasmid DNA. The success of mRNA-based COVID-19 vaccines could not have been possible without decades of research on lipid-based drug delivery (LBDD) systems, of which LNPs are just one subset.

Table: Lipid molar ratios for LNPs in FDA-approved agents

* Ionizable/cationic lipid : neutral phospholipid : cholesterol : PEGylated lipid

How to make LNPs

粒子合成原理:

Conventionally, solvent injection and thin film rehydration are two common methods for liposome synthesis. Due to simple equipment requirements, such as sonicators or rotary evaporators, these methods have been widely adopted in both research and production processes. However, traditional methods face challenges such as low product homogeneity and harsh processes for delicate biomolecule payloads. To address these challenges, microfluidic mixing has been rapidly developed in the past decade.
Microfluidic mixing provides a convenient and robust way to prepare LNPs. The following figure showcases a general protocol for typical nucleic acid LNP synthesis using a NanoGenerator instrument.
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  1. Dissolve nucleic acid samples in acidic aqueous buffer, such as sodium acetate buffer, citric acid buffer etc., in a clean DNase/RNase free 15mL tube. Dissolve lipid formulation mixture in pure anhydrous ethanol in another clean 15mL tube.
     
  2. Load the nucleic acid sample and lipid formulation to the corresponding reagent slots. Place a new tube for product collection.
     
  3. Enter LNP synthesis parameters, such as product volume, total flow rate (TFR) and flow rate ratio (FRR), in the touch screen user interface.
     
  4. Start the protocol on the instrument. Nucleic acid LNPs will be ready in seconds or minutes.
     
  5. Remove ethanol through dialysis or buffer exchange. The resulting LNP product is now ready for downstream analysis and applications.
Preparation Protocol

粒子合成原理:

NanoGenerator™ 纳米粒子合成系统采用微流体装置进行可控和可调的聚合物粒子生产。下面的示意图说明了在聚焦流几何结构中为粒子合成而设计的结点装置。溶剂置换法用于纳米粒子合成。
Slide 4 LNP liposome comparison
Liposomes, a precursor to LNPs, are highly adaptable nanocarriers due to their ability to carry both hydrophobic and hydrophilic molecules, including small molecules, proteins, and nucleic acids. They hold the distinction of being the first nanomedicine delivery platform to transition successfully from theory to clinical use. Several liposomal drug formulations have received approval and have been effectively incorporated into medical practice.

Conventional liposomes are characterized by one or more lipid bilayer rings enclosing an aqueous core, but not all LNPs possess a continuous bilayer that would categorize them as lipid vesicles or liposomes. Additionally, LNPs feature a solid lipid core rather than the aqueous core of liposomes. This improves stability and provides a safe location for storing hydrophobic payloads. These attributes let LNPs encapsulate a wide range of nucleic acids (RNA and DNA), making them the most favored non-viral system for gene delivery. Additionally, they are versatile enough to use with several other payload types, such as small molecules or proteins.

Types of Lipid Based Structures

 lipid nanoparticle and liposome types
In addition to basic liposomes (A) and drug-loaded liposomes (B) which encapsulate a payload within their core, targeted liposomes (C) and stealth liposomes (D) are alternative methods used for drug delivery and treatment. Targeted liposomes (C) have ligands attatched to their surfaces that allow for them to target and bind to specific receptors of cells. These categories of liposomes have been used for a variety of therapeutic applications such as cancer therapy or anti-inflammation therapy (e.g. targeting Crohn's disease.) However, a major limitation is targeted removal of these liposomes by phagocytes. Stealth liposomes (D) aim to address this limitation; by coating the outer layer with polymers such as PEG, they are invisible to phagocytes and allow the liposome to avoid the body's natural immune system which can be extremely useful for drug delivery.

In response to these and other limitations of liposomes, such as their low encapsulation efficiency, new nanoparticle drug delivery systems were developed. Solid lipid nanoparticles (SLNs) (F) and nanostructured lipid carriers (NLCs) (E) were two types of nanoparticles designed to fill in these gaps. SLNs consist of solid lipids, while NLCs are formed with a mixture of solid and liquid-crystalline lipids. Both SLNs and NLCs have particle sizes ranging from 40 to 1000 nm and offer improved physical stability compared to liposomes. They also have higher drug loading capacities, better bioavailability, and can be more easily produced at a large scale without the need of organic solvents. Moreover, SLN and NLC can precisely control drug release due to reduced molecular mobility in their solid state. However, one limitation of SLNs is that they can expel drugs during long-term storage due to crystallization. NLCs are able to bypass this obstacle by incorporating small amounts of liquid lipids to reduce lipid core crystallinity, resulting in enhanced drug-loading capacity and long-term stability. SLNs and NLCs are typically manufactured using organic solvent-free techniques, such as high-pressure homogenization, emulsion/solvent evaporation, and solvent injection, minimizing the issues associated with liposome development.

粒子合成原理:

NanoGenerator™ 纳米粒子合成系统采用微流体装置进行可控和可调的聚合物粒子生产。下面的示意图说明了在聚焦流几何结构中为粒子合成而设计的结点装置。溶剂置换法用于纳米粒子合成。
LNP toxicity

iScience doi: 10.1016/j.isci.2021.103479

In the context of mRNA vaccines, LNPs are used as carrier vehicles to protect mRNA molecules from degradation and aid in intracellular delivery. Some side effects often linked to inflammation, such as pain, swelling, fever, and sleepiness, have been reported in human trials of mRNA-LNP-based vaccines. These side effects were initially thought to be generated from the potent immune response to the vaccine. However, recent research suggests that the inflammatory nature of the LNPs could be partially responsible for these side effects.

It’s important to note that positively charged lipids, which are often used in LNPs, are inherently toxic. Companies have struggled for years before landing on formulations that were safe and effective. When injected intravenously, these particles invariably accumulate in the liver, and delivery to other organs is still an obstacle.

Therefore, while LNPs have proven to be a crucial component in the success of mRNA vaccines, their potential inflammatory properties and toxicity are areas of ongoing research.

演示视频和网络研讨会:

纳米发电机Flex-M演示视频 

纳米发电机ProMab Biotechnologies 的 LNP 合成与应用网络研讨会

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